Valley Design | Precision Lapping, Polishing, & CNC Machining

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Welcome to Valley Design

Valley Design is an AS9100D / ISO 9001:2015 Certified, ITAR Registered precision materials processor based in Shirley, Massachusetts. We fabricate substrates, wafers, optical windows, precision shims and spacers, and flat components for the semiconductor, photonics, aerospace, defense, medical and research industries. Our services include precision lapping, optical polishing, substrate dicing, backgrinding, 3, 4 & 5-axis CNC machining (including true simultaneous 5-axis and 3+2 positional), and core and hole drilling. We process glass, fused silica, fused quartz, sapphire, silicon, ceramics (alumina, aluminum nitride, silicon carbide, Macor), germanium, molybdenum, metals, and specialty polymers — on customer-supplied parts and from our own large in-stock material inventory. Thousands of finished wafers and substrates are available for immediate shipment, with parts ranging from 0.127 mm square up to 450 mm diameter.

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About Valley Design

For more than 50 years, Valley Design has built a global reputation as a leader in advanced precision materials processing. From our 30,000 sq. ft. manufacturing facility in Shirley, Massachusetts, we serve the world's most demanding high-tech companies as a true one-stop source for precision lapping, optical polishing, dicing, 3, 4 & 5-axis CNC machining (including true simultaneous 5-axis and 3+2 positional), backgrinding and precision drilling. We process both customer-supplied parts and materials from our own extensive in-stock inventory. Our standard and custom product lines include fused silica and glass wafers, aluminum nitride and alumina ceramic substrates, SEMI-standard wafers up to 450 mm diameter, optical windows, precision shims and spacers sized within microns, metal mirrors, color glass filters, and flat components for optics, microelectronics, photonics and semiconductor applications. We handle parts from 0.127 mm square to 48 inches in diameter.

Optical Polishing

SPECIAL CAPABILITIES

Our combined expertise in lapping, polishing, dicing and multi-axis CNC machining across a wide range of materials has enabled us to develop capabilities that few manufacturers can offer: ultra-thin processing to 10-15 µm, ultra-flat surfaces to 1/4 wave, optical-quality finishes below 5Å Ra (10/5 scratch/dig), and dimensional tolerances as tight as ±0.5 µm. We operate more than 100 single- and double-sided lapping, polishing, grinding and dicing machines, and maintain advanced metrology capabilities to verify every result.

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Optical Polishing Services

COMMITMENT TO SERVICE

As an AS9100D / ISO 9001:2015 Certified manufacturer, Valley Design is committed to customer satisfaction and continuous improvement of our quality management processes. We partner with customers from early R&D and prototyping through to full production volumes, maintaining close communication at every stage — from initial RFQ to final shipment. We look forward to working together on your next project.

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Standard & Custom Products

Why Choose Valley Design?

  • More than 50 years of hands-on experience lapping, polishing, dicing and machining all material types — from soft PEEK to hard sapphire.
  • Globally recognized reputation for precision, quality, and innovation in advanced materials processing.
  • True one-stop source: precision lapping, optical polishing, dicing, backgrinding and 3, 4 & 5-axis CNC machining (including true simultaneous 5-axis and 3+2 positional) — all under one roof.
  • Equipment for nearly every material: a wide variety of machines to process materials from soft polymers to the hardest ceramics and sapphire.
  • Over 100 single- and double-sided lapping and polishing machines from 12" up to 64" diameter — for parts from 0.127 mm square up to 450 mm diameter.
  • Flexibility to scale with your project — from R&D prototypes and single pieces through to full production runs.
  • Large in-stock inventory of Fused Silica, Glass, 96% and 99.6% Alumina, Aluminum Nitride, Sapphire, Silicon and more.
  • Thousands of finished wafers and substrates available from stock for immediate shipment.
  • Deep process, fixturing, equipment and tooling knowledge built over five decades of materials processing.
  • Highly experienced process technicians — hundreds of combined years of precision materials expertise.
  • Advanced metrology capabilities: WYKO Optical Profilometer, Keyence CMM Measurement System, 12" Optical Interferometer, Tesa Hite Plus 36" Electronic Height Gage, Mitutoyo instruments and Stylus Profilometers.
  • 30,000 sq. ft. manufacturing facility in Shirley, Massachusetts — AS9100D / ISO 9001:2015 Certified — ITAR Registered.
  • Worldwide customer base.
  • Whatever your precision machining requirement — parts, wafers, substrates, components, or custom shapes — Valley Design has the experience and equipment to deliver.
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Phoenix Park building across from a large pond in Shirley, Massachusetts.
Flat Components Polishing

Have Questions? Challenge Us.

From a single prototype to a full production order, Valley Design works with engineers, R&D teams and procurement specialists worldwide who need a technically capable, reliable precision machining partner. Bring us your challenging material, your tight tolerance, your unusual geometry — our team of specialists has been solving precision problems for more than five decades. If you've been told it can't be done, ask us.

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Product Information

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